all hand tool frankenUTV build

thehandtool

New Member
Sep 20, 2012
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36
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my project......started as a Polaris Ranger, rolled/cartwheeled down a moutain side 200yrds, drove it home....started tearing it apart a few days later. enjoy!
 

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thehandtool

New Member
Sep 20, 2012
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after getting it all apart, i came to realize the entire front end had sheared off and was twisted, so i cut from the frame and tossed everything. the rear was fine but needed some major repairs, so i cut from the upper arm mounts up off. the two side frame rails and lower section of the rear suspension were spared. so i started building my version of a UTV.
 

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thehandtool

New Member
Sep 20, 2012
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a couple fractures, one compound fracture, some head injuries and your standard bruising/scrathes. everyone survived. my friend was driving....lol, that would be the last time...
 

Familyman

Family. It's about time.
Jan 24, 2011
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Mesa, Az
Cool looking a arms. Wondering how that's going to work with the steering rack up so high? Seems like it would give you some serious bump steer set up like that.
 

JaYpEeYoOeSsAy

Figure that user name out! - UTVUnderground Approv
Dec 13, 2009
263
1
18
Cool looking a arms. Wondering how that's going to work with the steering rack up so high? Seems like it would give you some serious bump steer set up like that.
Good point, I didn't notice that... Maybe he's doing something diferent with the steering arms...
 

thehandtool

New Member
Sep 20, 2012
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thanks guys! the cool part about this build is all of the different parts working together. the spindles are kawasaki teryx, the rack is a yamaha rhino, polaris powerplant.... i designed the entire front system off of the rack and spindles, i knew exactly that would work together. i managed to get all of my geometry correct, with built in caster and camber gain, less than 1/4" bump steer....all from hand tools.so at full bump it gains caster and camber as well as a "toe in" feature that literally sets your steering straight in hard bottom outs, allows your camber to set the tire in 8 degrees compared to 2 degrees at ride hight in turns and bottom outs to keep the outside edge of the tire off the ground so it does not catch and go into a barrel roll, its TT suspension technology basically.... on a utv.
 

tatum

Hans Solo - 2009 UTV Baja 500 & 1000 Winner - UTVU
Feb 10, 2009
1,450
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arizona
Are you going to run a stock rack and how much ground clearance will you have a bottom out?
 

thehandtool

New Member
Sep 20, 2012
13
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LA
yea...the rack is remaining stock till i blow it out... it was designed with 3" total clearance including tire smash, but since im running a larger tire than expected, i get 4".
 

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